Static Charger Iml

Updated September 20, 2026

Overview

Product sourcing insights & recommendations

25 来源

The phrase 'static charger iml' refers to electrostatic generators used in In-Mold Labeling (IML) to provide temporary adhesion between a pre-printed label and a mold wall via high-voltage static electricity Fraser-Antistatic Simco-Ion. This technology is a cornerstone of modern injection molding, offering significant efficiency gains over traditional vacuum methods Rubber-Printing Astrans.

1. Product Functionality & Core Components

Static chargers for IML typically consist of a high-voltage generator (outputting 20kV–30kV) and charging electrodes (e.g., emitter pins, foam plates, or rods) Fraser-Antistatic Simco-Ion.

* Mechanism: A robot places the label against a mandrel; the charger applies an electrostatic charge, causing the label to "jump" and bond firmly to the grounded mold cavity Simco-Ion.

* Key Products Found: Current market offerings include 20W/30W ion generators and 20KV DC stationary rods designed for seamless PLC integration Alibaba Alibaba.

2. Technical Insights & Advantages

* Cost Reduction: Eliminates the need for expensive vacuum ports and internal mold channels, lowering mold construction costs significantly Astrans Simco-Ion.

* Operational Efficiency: Unlike vacuum systems, static chargers do not clog with plastic dust, reducing maintenance downtime Rubber-Printing Simco-Ion.

* Quality Control: Prevents "floating labels" and wrinkles, ensuring a 100% injection success rate and eliminating "vacuum marks" on the final product surface Rubber-Printing Alibaba.

3. Market Trends (2025–2026+)

* Market Growth: The global IML market is valued at $2.8 billion in 2025 and is projected to surge to $4.7 billion by 2035 (CAGR: 5.3%) Futuremarketinsights.

* Regional Trends: India and China are leading growth with CAGRs of 8.1% and 7.4% respectively, driven by the modernization of food and consumer goods packaging Futuremarketinsights.

* Smart Manufacturing: A major trend for 2026 is the integration of Industry 4.0 connectivity (Ethernet/IP, Profinet) into chargers, allowing real-time monitoring of electrostatic levels to prevent production defects Simco-Ion.

* Sustainability: Shift toward mono-material packaging (PP container + PP label) is boosting IML adoption as brands move toward 100% recyclable solutions Futuremarketinsights.

I have compiled a list of static charger products and specialized IML equipment manufacturers to assist your sourcing needs.

Based on the technical advantages and market trends, would you like to:

Sources & References

25 sources cited · Verified industry data & reports

» IONFIX IML Accessories

Fraser Anti-Static

Hand-operated charger … provide a safe, controllable, reliable and cost-effective method of applying static charge for temporary adhesion. electrostatic ...

Why Need a Static Charger for IML Label Injection？ |

rubber-printing.com

A static charger ensures each label adheres firmly to the mold wall on the first try, allowing faster loading, fewer interruptions, and significantly higher ...

IML Hydro Static charger - Mumbai - Eltech Engineers Pvt. Ltd.

eltech.in

This static charger is useful during injection molding process to stick poly propylene / polyester films / thin biaxial oriented poly propylene films / water ...

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Plastics Technology

Electrostatic charging of the label provides a cost effective, reliable means for holding the label in the mold during injection molding. The ...

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Made-in-China.com

Unlike traditional solutions, the Static var generator charger provides instantaneous correction, stabilizing grid voltage and improving power factor. In ...

Static Generation Equipment

Meech

Meech Static Generators are designed to create a controlled level of static charge to impart temporary bonding between materials. Read More. Generator Bars.